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Organisational Structure
Director General CSIR

 

 

 

Research Council

 

Director IIP

 

Management Council

R&D Division

Support Divisions

Administration

 

 

 

Refining Technology

Planning & Development

Director's Secretariat

Chemical & Biosciences

Training

Administration

Petroleum Product Application

Engineering Services

Stores & Purchase

Analytical Sciences

 

Finance & Accounts

Refining Technology Division

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Head Of  Division:   Dr . M.O. Garg


Laboratories       

  • Aromatic Extraction
  • Catalytic Reforming
  • Hydroprocessing
  • Sweetening
  • Adsorption & Membranes
  • Dewaxing & Deoiling
  • Lube & Bitumen
  • Thermal Conversion Processes
  • Catalyst Characterisation
  • Deasphalting & Environment
  • Light Stock Processing
  • XRD
  • Catalyst Preparation 
  • FCC
  • Modelling & Simulation
  • Wax Rheology

 

R&D Thrust Area          

  • Separation process: Solvent Extraction,  Adsorption Membranes
  • Pipeline transportation of waxy crudes  & products
  • Thermal conversion : Visbreaking , Delayed Coking
  • Catalysis
  • Catalytic conversion and secondary refining catalytic process
  • Simulation , modelling and process design

Activities       

  • Development of solvent extraction technologies for dearomatization of various petroleum streams
  • Technology development for lubes , Bitumen and Pitches
  • Development of advanced carbon materials
  • Process development for wax-oil separation / solvent dewaxing -deoiling
  • Adsorption & membrane separation based process development
  • Basic studies on transportation phenomenon in adsorption & membrane system
  • Studies on waxes  and wax related flow problems in crudes oil /products
  • Pipeline transportation of waxy crudes                          
  • Propane deasphalting of vacuum residue
  • Visbreaking and delayed coking technology development
  • Development of catalysts for petroleum refining processes
  • Development of catalysts based petroleum refining processes
  • Simulation and modelling of refinery processes
  • Process design and integration

Technologies Developed / Licensed               

  • Naphtha / NGL to LPG and gasoline - NTGG process (IIP-GAIL)
  • Food Grade /Petrochemical grade Hexane production - using sulpholane as solvent (IIP-EIL)
  • Food grade /Petrochemical grade-Hexane production - using NMP as solvent
  • Dearomatisation of Naphtha (IIP-EIL)
  • BTX extraction (IIP-EIL)
  • Dearomatisation of light and middle distillates using re-extraction
  • Solvent deasphalting (IIP-EIL)
  • Wax deoiling and dewaxing (IIP-EIL)                               
  • Micro -crystalline wax from crude oil tank sludge
  • Visbreaking and delayed coking (IIP-EIL)
  • Catalytic reformer simulation & optimization package (CRESOP)
  • Bimetallic reforming catalyst (IIP-IPCL)
  • Lube base stocks production with NMP extraction    (IIP-EIL-CPCL)
  • Petroleum based electrode pitches
  • Hydrodesulphurisation of gas oil & naphtha (IIP-IFP)
  • Hydrotreatment process (IIP-IFP)
  • Selective Hydrogenation of  pyrolysis gasoline (IIP-IFP)
  • Catalyst for hydrodesulphurisation of diesel and VGO (IIP-UCIL-CHT)
  • Etherification of light FCC gasoline                                
  • Development of sweetening catalyst for mercaptans removal
  • Flue gas desulphurisation (IIP-KRL)
  • Naphtha hydrotreating / semiregenerative catalytic reforming (IIP-EIL)
  • Production of Grade A Helium using PSA
  • Isomerisation of light Naphtha
Chemical and Biosciences Division
 

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Head of Division:  Dr. A.K. Gupta

Laboratories
  • Synthetic & Applied Chemistry
  • Specialty Chemicals Biomass Conversion
  • Bulk Intermediates
  • Process & Reaction Engineering
  • Specialty Additives
  • Electro Chemistry & Corrosion
  • Biotechnology
     

R&D Thrust Areas

 

  • Process and product development for petrochemicals, speciality chemicals, additives and speciality polymers
  • Application of biotechnology in petroleum processing and chemical conversions
  • Basic studies on synthesis of target organic molecules
  • Corrosion in refineries and chemical plants
  • Conversion and utilisation of biomass for fuels, lubricants and speciality products
     

Activities     

 

  • Development of processes and technologies
  • Process engineering and design, Plant start up and commissioning 
  • Pilot Plant studies and technical services to industry
  • Evaluation of lubricity of diesel and biodegradability of lubricants
  • Bio-mass Conversions : specialty chemicals from Jojoba oil, biodiesel , biodegradable lubricants
  • Development of Biotechnological processes and products.

 

Technologies Developed / Licensed      

 

  • Speciality Solvents : Sulfolane, NMP, ethyl acetate,  iso -octane
  • Antioxidants : Butylated hydroxy toluene, Tertiary butyl hydroquinone, Butylated hydroxy aniline, NN' -di sec butyl p-phenylene di- amine, octylated diphenyl  diamine, high temperature phenol antioxidants
  • Speciality products and additives : Sodium and calcium sulphonate, extreme pressure , antifriction and antiwear additives for gear and engine lubricants, calcium and lithium greases, p-tertiary -octyl phenol, p-tertiary butyl phenol, filter aids, pour point depressants, VI improver, multifunctional additives (MEA) for fuels
  • Catalysts for desulphurisation of light naphtha and LPG
  • Petrochemicals : Adipic Acid and isophthalic acid (single step bromine free process), C10- C16 secondary alcohols, synthetic fatty acids.
  • Bio -mass conversions: Speciality chemicals from Jojoba oil, biodiesel, biodegradable lubricants
  • Biotechnological processes and products : Biosurfactant, additives from microbial liquids, microbial dewaxing of lube fraction, recovery of oil from tank bottom sludge using biosurfacant

Petroleum Product Application Division
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IC Engines

Tribology

Combustion

                   

R&D Thrust Areas     

 

  • Engine fuel quality, conversion and emissions
  • Alternative fuels applications
  • Performance testing , evaluation and certification of lubricants
  • Basic and applied R&D in Tribology, lubricants & material interaction 
  • Development of industrial burners, efficient domestic heating and lighting appliances and their performance evaluation
  • Evaluation of fuel oil additives and devices for fuel conservation

 

Activities     

 

  • Emission measurement for gasoline /diesel engines and vehicles.
  • Performance evaluation and development of catalytic converter for automatic vehicles
  • Type approval and certification of CNG vehicles, portable gensets and emission measurement instruments
  • Certification of engine oils for defence application
  • Evaluation of multi functional additives
  • Determination of octane and cetane numbers              
  • Basic research on fatigue, wear and running in wear
  • Development of industrial lubricants including rolling, drawing and cutting oils
  • Performance evaluation of industrial lubricants and greases by tribological machines
  • Design and development of burners for liquid and gaseous fuel
  • Field evaluation of lubricants                                       
  • Thermo oxidation stability of lubricants and soot contents in used oils   
  • Evaluation of fuel oil additives for combustion performance and burner chocking tendency
  • Evaluation of fire resistant characteristics of hydraulic fluids
  • Assistance to BIS for formulation of standards for petroleum products & appliances

 

Technologies Developed / Licensed         

 

  • Catalytic converters for 4 stroke gasoline vehicles
  • Kerosene operated two stroke engine for genset
  • Retrofit kit for operation of diesel vehicles on alcohol fuels
  • Performance test methods for evaluation of detergency, lubricity, pre-ignition and smoke characteristics of 2T lubricants 
  • Dual intake two -stroke engine for CNG operation           
  • Hot rolling oil
  • Gear oils and cutting oil formulations based on Jojoba oil and its derivatives
  • Methodology for characterisation of the running in behavior of engine oils
  • Methodology for evaluation of shock load characteristics of API GL-4 and GL -5 type hypoid gear oils
  • Methodology for evaluation of anti-scuffing characteristics of 2T oils
  • Methodology for evaluation of lubricity and load bearing characteristics of steel rolling oils
  • Industrial portable burner and low air pressure atomizing multi fuel burner suitable for liquid & gaseous fuels
  • Submerged combustion burner - gas fired                           
  • Two stage atomizing burner - gas fired
  • Improved combustion system for GUR (jaggery ) making plant
  • LPG domestic stove with 70 % thermal efficiency
  • LPG commercial burner / Canteen burner with 64 % thermal efficiency
  • Kerosene pressure stove with 65 % thermal efficiency
  • Hurricane lantern of improved luminous intensity and efficiency 

  Planning & Development

Support Division  

Planning and  Development Division
 

Planning of R&D Activities and to develop Business

TIFAG Activity

IPR Activities  

 

Planning of R&D Activities and
to develop Business

 

IPR Activities                                             

Preparation of Memorandum of Understanding
(MoU) / Agreement for contract, collaborative
and grant-in-aid research  project                     

Provide professional and technical services for securing / protecting intellectual property generated

To facilitate transfer of technologies developed by
the Institute alone or jointly with other agencies 

Maintain records related to intellectual property and its commercialisation

Maintain liaison, attend to technical enquiries
and to coordinate technical services to industry

Outreach Government agencies, industry,
scientific and educational community and public
at large

Global tie-ups for contract research and
technical services

Monitoring and evaluation of in-house and
contract research projects

Maintenance of records of research projects
undertaken by the Institute

Manage IT facilities of the Institute

TIFAG Activities               

Collection of statistical information on crude oil,
natural gas and petroleum products

Market survey for products demand and forecasting

Pre-feasibility study for project planning and
investment  decision for diversifications

Assist industry in identification of process
licensor and selection of technology

 

Training
  vpsharma@iip.res.in


Overview

list of Training Programme

Who Should attend

Overview                                              

IIP plays a leading role in organizing specialized training programmes, for engineers (chemical and mechanical) and chemists in the Petroleum Refining, Petrochemicals, Power and Transport sector. IIP imparted training to more than 5000 personnel since its inception. During the past decade, IIP has organized more than 120 training programmes. It offers a variety of courses to scientific, technical and management personnel employed in petroleum refining & Petroleum Products user industry.  These are moderately priced courses designed to impart the necessary knowledge & skills. These are conducted by talented, highly competent and experienced scientists/Engineers working in the respective areas. Participants are provided ample opportunities to have state-of-the-art knowledge and hands-on experience

NEED FOR TRAINING                                       
 

Dynamic and growth oriented organisations recognise training as an important aspect of the management function in a rapidly changing economic and social environment. Training is a continuous and incessant learning process in Human Resource Development (HRD). As the strength of any organization is the strength of the human resources in the organizations, training is undoubtedly an important part of the organization renewal as an ongoing process. Training is a process through which a person enhances and maintain his efficiency, capability and effectiveness at work by improving and updating his knowledge, understanding & skills relevant to his job.
 

OBJECTIVE OF TRAINING                         

 Broadly, "training" is intended to:

Help the trainees in acquiring knowledge of the subject matter

Bring about the change in the attitudes, understanding and behavior among the trainees towards the particular object, programme and problem.

Help in putting the theory into practice and bringing generalization from the various hypotheses.

Help in evaluating the abilities, potential & competence of the trainees for particular assignment/ job skill.

Motivate the trainees for self-learning and development.

Enhance the problem solving and decision making capabilities of the trainees.

Help in narrowing down the gap between expected level of performance and actual level of performance among the trainees.

Provide scientific pace of knowledge and skill to discharge the duties and responsibilities of the trainees meaningfully and purposefully

SIGNIFICANCE OF TRAINING ACTIVITIES AT IIP    

IIP attaches utmost significance to these programmes in view of the following :

IIP acts as a window to the latest information on the subject for the participants in these programmes

Participants in the programme have a physical feel of IIP's R&D facilities and appreciation of its strength and the services it can provide to industry

It forms a instrument of business with the industry involving technical consultancy, technological support and contract R&D

FACILITIES IN TRAINING DIVISION              
 

The Training Division of IIP is equipped with an Auditorium, a Conference room and two Lecture Theatres equipped with latest audio-visual facilities including multimedia-projecting facility. Situated at a picturesque location, about 8 Km away from main Dehradun township, IIP can accommodate about 50 participants/faculty members in its Guest House - Hostel complex and has adequate transport facilities for local visits/excursion tours.
 

TYPES OF TRAINING PROGRAMMES           

During late sixties, IIP organized long duration training programme of 12 and 18 months. The duration of these programme was subsequently reduced to 3 months because the participants from the industries were often not permitted to be away from their working places for such a long time. Presently, 2-3 weeks duration programmes are mostly organized as per the requirement of sponsoring organizations.

Earlier only 3 to 4 programmes were organized every year. However, the activity started picking up in 1992 when more and more industry appreciated the importance of such training and the strength of IIP in this area, as is shown in the chart given below. Lately some of the International organisations have also started to nominate their candidates in some of our programmes. Efforts are being made to collaborate with some of international companies to organize in-house training programmes at their locations.

LIST OF TRAINING PROGRAMMES           

Regular

Advance 

Specialized

Specific ic

Petroleum Refining Technology

Advances in Petroleum Refining Technology and Related Aspects

Crude Assay Using Physico-chemical and Analytical Methods

Catalytic Reforming Process Technology

Petroleum Refining and Petrochemicals Technology

Engine Fuel, Quality Requirements and Emissions

Physicochemical Analysis and Performance Test Methods for Lubricating Oils and Additives

Analytical Techniques for Petroleum and Related Products

Application of Fuels & Lubes in Automotive/Industrial Machines

Automotive Emissions and their Measurement

R&D Management Programmes

Lube Extraction Technology

 

 

Deposit Rating of Small S.I. Engine Components

Bitumen - A Paving Material (Past, Present and Future)

 

 

Analysis of Petroleum Products Related to Forensic Sciences

Lube Process Technology

 

 

 

Fluid Catalytic Cracking Process Technology

 

 

 

Efficient Utilization of Fuel Oils

FACULTY FOR THE PROGRAMME               

Faculty for the programme is mainly drawn from the working senior scientists/ engineers in the respective areas of their R&D expertise. These scientists keep themselves abreast with the latest developments in respective area of work. This knowledge is shared with the participants in different training programmes.

In addition to the above, the institute encourages invitation to guest faculty from Academic Institutions, R&D and Industry to supplement the available expertise in different areas

COURSE DIRECTORS

Course Directors are among the Senior Scientist from within IIP having managing contacts with industry, financial institutions and government agencies with over 20 to 25 years of expertise to impart strategic analysis and advice to the participants from sponsoring organizations.

 

WHO SHOULD ATTEND                             

 

•  REGULAR TRAINING PROGRAMMES
Graduate Engineer Trainees (GETS) - New Entrants and Middle Management Level personnel working in  the following areas:

Process

Production

Sales/Marketing

Research and Development

Planning

Operation

Quality Control

 

 

 

 

 

  • ADVANCE TRAINING PROGRAMMES             
    Senior  Management Level personnel working in the following areas:

Process

Production

Sales/Marketing

Research and Development

Planning

Operation

Quality Control

State Transport Department

 

 

  • SPECIALIZED TRAINING PROGRAMMES         
    Middle Management Level personnel working in the following areas:

Process

Production

Sales/Marketing

Research and Development

Planning

Operation

Quality Control

Laboratories

Forensic Lab

 

 

 

  • PROGRAMMES ON SPECIFIC ICS           
    Middle Management Level personnel working in the following areas:

Process

Production

Sales/Marketing

Research and Devlopment

Planning

Operation

Quality Control

Lboratories

 

Engineering Services

Head: Mr.PG Khanwalkar

The Division consist of electrical, instrumentation,  mechanical , refrigeration, civil carpentry, water works, glass blowing, horticulture and vehicle maintenance sections. It provide services for the fabrication of pilot plants and complex glass apparatus and for maintenance of instruments, building and other infrastructure

It has Liquid Nitrogen plant which meets the requirement of the Institute as well as of other research Institutes of the region