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TECHNOLOGY: Sulpholane Extraction Technology for Production of Food Grade Hexane and SBP Solvents

APPLICATIONS:

  • For the production of food grade hexane.
  • Special boiling point solvents.
  • Low aromatic feed stocks for petrochemical industries/ fertilizer units.
  • Production of low aromatic feedstocks for fertilizer and petrochemical plants.

TECHNOLOGY STATUS:  
  • Jointly developed with EIL
  • Two commercial units in operation, one in BPCL,
    Mumbai and another in CPCL,Chennai
ProductsFGHON STREAM
1.BPCL,MUMBAI25,000 TPA1989
2.CPCL,CHENNAI25,000 TPA1992
SALIENT FEATURES:
  • Use of Sulpholane, as extraction solvent, possesses a favorable combination of solvent power and selectivity.
  • Globally hydrogenation route is preferred for removal of benzene and olefins from naphtha fractions.
  • Hydrogenation route is unattractive for feeds with high aromatic content, as it requires higher capital investment
  • Sulpholane extraction technology developed at IIP can accept feed with any benzene content and is economical as compared with hydrogenation.
Techno-Economics:                 
  • Maximum units operational world over, are based on sulpholane process
  • The typical costs* for a unit to process 200,000 MTPA of light naphtha as feed are as follows : Investment Million US $ 15 (Basis: turnkey installation, battery limits, Indian location, March 2004) Utilities (per MT of feed) Electricity, MW 0.13 Steam @ 15 Kg/cm 2 ), MT/hr 7 Water, cooling ( 10 oC rise), MT/hr 500
  • Pay back period > 3.5 yrs